Lightweight Explosion-proof Material For Oil Tanks
Efficient Explosion Suppression Mechanism & Reliable Protection
Ultra-Lightweight & Ultra-Low Volume Ratio, Space-Saving
This lightweight explosion-proof material for oil tanks utilizes a special aluminum-magnesium alloy porous structure, which is filled into large oil tanks to form a three-dimensional network framework. When explosive gas mixtures (fuel vapor + air) are generated in the tank, the porous structure can rapidly absorb the heat generated by the initial combustion, cut off the chain reaction of the explosion, and suppress the formation and propagation of explosion shock waves. It can effectively prevent deflagration and detonation of large fuel tanks, with an explosion suppression efficiency of over 99.8%.The product is made of advanced lightweight aluminum-magnesium alloy base material, with a density as low as 0.15-0.18 g/cm³, which is 1/5 of the traditional explosion-proof material. The most prominent advantage is its volume ratio ≤5%-when fully filled into the oil tank, it only occupies less than 5% of the tank's internal space, basically not affecting the effective oil storage capacity of the tank. This solves the problem that traditional explosion-proof materials occupy a large volume and reduce storage efficiency, perfectly balancing safety protection and storage benefits.
The material has excellent adaptability to different fuel types (gasoline, diesel, kerosene, chemical solvents, etc.) and can maintain stable explosion-proof performance in a wide temperature range of -55℃~+180℃. It is not affected by tank pressure, fuel level fluctuations and external environmental factors, providing all-round and long-term explosion protection for large fuel tanks without affecting the normal storage and output of fuel.The lightweight characteristic also greatly reduces the additional load of the oil tank. For mobile oil tanks (such as vehicle-mounted oil tanks, marine oil tanks), it will not increase the energy consumption of transportation equipment, and ensures the structural stability of the oil tank during long-term use. The material has good flexibility and can be closely attached to the internal structure of the oil tank, adapting to irregular tank shapes without leaving safety dead corners.
Premium Material Quality & Strong Environmental Adaptability
Efficient Explosion Suppression & Stable Protection Performance
The lightweight explosion-proof material for oil tanks is made of high-purity aluminum-magnesium alloy (alloy ratio: Al 95% + Mg 5%), and manufactured through rigorous smelting and forming processes, resulting in excellent corrosion resistance, oxidation resistance, and mechanical strength. It does not react chemically with any fuel or chemical medium, does not produce harmful impurities, and will not contaminate the fuel quality. The surface is treated with a special anti-corrosion coating, which can resist the erosion of moisture, salt spray and chemical vapors in harsh environments.Adopting a special three-dimensional porous network structure, the material can rapidly absorb the heat generated by the initial combustion of oil vapor, cut off the chain reaction of the explosion, and suppress the formation and propagation of explosion shock waves. The explosion suppression efficiency reaches over 99.9%, which can effectively prevent deflagration and detonation of oil tanks caused by static electricity, collision, open fire and other factors. It has passed strict explosion-proof tests under various extreme conditions, and the protection performance is stable and reliable.
The material has the characteristics of light weight (density: 0.18-0.22 g/cm³) and high structural stability, which will not increase the overall load of the large fuel tank excessively. It can adapt to complex working environments such as high humidity, high salt spray (marine environment), and large temperature differences (desert/frigid regions), with a service life of up to 15 years under normal use conditions.The material has excellent adaptability to the oil storage environment, maintaining stable explosion-proof performance in the temperature range of -60℃~+200℃. It is compatible with various oil products (gasoline, diesel, kerosene, etc.), does not react chemically with oil, does not produce harmful impurities, and will not contaminate the oil quality. It can be used normally in high-humidity, high-salt spray (marine environment) and other harsh conditions.
Product display

Flexible Installation & Low Operation Cost
Corrosion Resistance & Easy Installation, Low Maintenance Cost
The station is equipped with an intelligent fire safety monitoring system, which integrates temperature sensors, smoke detectors, and flame detectors to realize 24-hour real-time monitoring of the entire station. Once a fire hazard is detected, the system will immediately trigger an audible and visual alarm, automatically cut off the fuel supply and power supply, and activate the fire-extinguishing system. It also supports remote alarm notification and fault diagnosis through the cloud platform, enabling managers to grasp the safety status in real time.The surface of the material is treated with a high-performance anti-corrosion coating, which has strong resistance to oil erosion, oxidation and salt spray corrosion. Under normal use conditions, the service life can reach 15-20 years, avoiding frequent replacement of explosion-proof materials and reducing long-term use costs. The material does not rust or decompose, and will not cause blockage to the oil tank's inlet and outlet pipelines and filters.
The refueling system is equipped with a high-precision flow meter (error ≤ ±0.15%) and a high-flow refueling pump, with a single-gun refueling flow rate of 60-100 L/min, which can meet the refueling needs of passenger cars, trucks and engineering vehicles. The operation interface adopts a touch-screen design with bilingual prompts (Chinese/English), supporting quantitative refueling, prepaid refueling and other functions. Daily maintenance only requires regular inspection of fire equipment and filter cleaning, with low operation and maintenance costs.
In addition to standard models, we provide personalized customization services based on customers' specific application scenarios and safety requirements. Customizable options include: adjusting storage capacity (10-100 m³), increasing the number of refueling guns (1-4 guns optional), configuring low-temperature heating systems for alpine regions, adding oil-water separation devices, matching local electrical standards (110V/220V/380V, 50/60Hz), and complying with local fire safety and environmental protection regulations. We also offer a full range of overseas supporting services, including pre-sales technical consultation, customized scheme design, on-site installation and commissioning guidance, operator training and lifelong after-sales maintenance. If you need to supplement relevant certification documents or adjust technical parameters according to the target market, please feel free to contact us.
FAQ
Q: What types of fuels and application scenarios are your fire-proof skid-mounted gas stations suitable for?
A: Our stations support refueling of diesel, gasoline and other common vehicle fuels, and are widely applicable to various scenarios such as urban and rural gas stations, logistics park fleet refueling, industrial enterprise internal refueling, remote mining area fuel supply, and temporary construction site fuel supply. They are especially suitable for areas with high fire safety requirements, such as near residential areas, schools and commercial centers.
Q: What specifications of fire-proof skid-mounted gas stations do you provide, and what customization services are available?
A:Our standard models cover storage capacities from 10 m³ to 100 m³, with 1-4 refueling guns optional, and support fixed or mobile (trailer-mounted) structures. Customization services include: enhancing fire resistance rating (up to 6 hours), configuring intelligent fire early warning systems, adding solar-powered emergency lighting, integrating video monitoring functions, matching local fire safety certification standards, and adjusting skid body size to adapt to narrow sites.
Q: What certifications have your products passed, and can they meet overseas import requirements?
A: Our fire-proof skid-mounted gas stations have obtained a number of international authoritative certifications, including ISO9001 quality management system certification, ATEX explosion-proof certification (EU), UL fire safety certification (US), CE certification, and national fire safety certification (CCCF) in China. For different target markets, we can also apply for customized certifications such as GOST certification (Russia), JIS certification (Japan), and SASO certification (Saudi Arabia). We provide complete technical documents, fire safety test reports and conformity declarations to ensure smooth customs clearance and legal operation.
Q: What is the production and delivery cycle of the fire-proof skid-mounted gas station?
A: For standard specification stations, the production cycle is 35-45 working days. For customized stations with enhanced fire safety functions, the production cycle is 50-65 working days. In terms of delivery, we cooperate with professional international logistics companies to provide sea, air or land transportation services according to customer needs. The delivery time varies by destination country, generally 18-50 days. After confirming the order, we will issue a detailed production schedule and update the progress to customers weekly.
Q: What is your after-sales service policy for overseas customers?
A: We provide a 15-month quality guarantee period from the date of successful commissioning. During the warranty period, if there is any quality problem caused by the product itself (including fire-proof component failure), we will provide free replacement of damaged components and send professional engineers to the site for maintenance if necessary (relevant logistics and labor costs shall be borne by us). We also offer lifelong technical support, including 24-hour online fire safety technical consultation, regular remote maintenance guidance, and long-term supply of original fire-proof spare parts. We have established after-sales service cooperation points in major overseas regions to ensure quick response to customer needs.
Q: Do you provide on-site installation guidance and fire safety training services for overseas customers?
A: Yes. We provide professional one-stop on-site services. Our technical team will send experienced engineers to the customer's site to guide the station's positioning, installation, pipeline connection, system commissioning and fire safety performance testing. Meanwhile, we will conduct systematic fire safety training for the customer's operators and managers, covering safe operation procedures, fire equipment use, emergency fire handling plans, and intelligent system operation. For customers who do not need on-site guidance, we will provide a detailed multi-language (English, Spanish, Arabic, etc.) installation and fire safety manual with pictures and texts, as well as video training materials.
Q: How is the fire-proof skid-mounted gas station packaged and transported to ensure the safety of fire-proof components?
A: We adopt a professional fire-proof component protection packaging scheme: the skid-mounted body is fixed with an anti-collision steel frame, and the core fire-proof components (fire-extinguishing system, fire-resistant coating area) are wrapped with shock-absorbing foam and waterproof film for double protection. Precision components such as intelligent control cabinets are packed separately in waterproof and shock-proof boxes. During transportation, the skid body is firmly fixed in the container with high-strength bolts to prevent collision damage. We will prepare all necessary transportation documents (bill of lading, commercial invoice, certification documents, etc.) to ensure safe and on-time delivery.
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