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Mobile Refueling Skid
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Mobile Refueling Skid

Mobile Refueling Skid

This 50m³ mobile refueling skid packs the functionality of a full-scale, dual-nozzle gas station into a unit the size of a standard shipping container. Equipped with an integrated storage tank, high-precision flow meter, smart billing system, and an IoT management backend, it is ready for operation as soon as it is connected to power. Whether at bus depots, logistics parks, or large construction sites—anywhere managing a fleet's fuel supply is required—this unit eliminates the time lost queuing for fuel and the costs associated with "deadhead" trips (driving empty vehicles to a station).
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Product Details ofMobile Refueling Skid
JINGCAI mobile refueling skid

Built for rugged durability and precise measurement, this mobile refueling skid features heavy-duty carbon steel plating-6mm for the inner tank and 3mm for the outer shell-along with a quiet gear pump and a dual-nozzle dispenser with hose reels. Crucially, it is not a haphazard assembly of parts but a fully integrated system incorporating essential safety features such as emergency shut-off, static discharge, automatic fire suppression, and leak monitoring for the double-walled tank. It handles both diesel and gasoline, with adjustable flow rates suitable for everything from passenger cars to heavy-duty trucks.

 

Products Specification

 

Parameter Specification
Tank Capacity 50m³ (single compartment)
Number of Fueling Nozzles Dual nozzles
Ambient Temperature Range -40℃ ~ +60℃
Tank Material Inner tank: Q235B carbon steel plate (6.0mm thickness); Outer casing: Q235B carbon steel plate (3.0mm thickness)
Applicable Fuels Diesel, Gasoline
Metering Accuracy ±0.3%
Fueling Flow Rate 5 ~ 75 L/min (adjustable)
Power Supply Compatible with AC (AC380V / AC220V) and DC (DC12V / DC24V)
Hose & Nozzle Configuration Dual-nozzle dispenser with 15m hose reel

 

 
 
Product Details
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01.

Dual-Nozzle Fuel Dispenser

Capable of dispensing two different grades of fuel simultaneously, with independent display screens and keypads to precisely measure fuel volume and cost. Black hoses and green nozzles are symmetrically mounted on the left and right sides; this intuitive layout facilitates simultaneous operation with both hands or simultaneous refueling of two vehicles, thereby enhancing overall efficiency. Additionally, a prominent red emergency stop button on the front allows for the immediate cutoff of fuel supply in an emergency, ensuring both ease of use and enhanced safety.

02.

Skid-Mounted Fuel Station Pump Compartment

Its core function is to provide pumping power to transfer fuel from storage tanks to external dispensers, while also controlling fuel discharge and switching between different compartments and serving as a workspace for unloading and routine inspections.
In terms of design, the unit houses the pump assembly, piping, and valves within a dedicated, enclosed space featuring a clear piping layout; it supports the independent handling of different fuel grades across two compartments and includes a drip tray at the base to effectively collect any leaked fluid.
These design features offer the advantages of a compact footprint and high integration: the enclosed, explosion-proof structure physically isolates the system from external risks, the centralized equipment layout simplifies routine maintenance, and the leak-proof design enhances environmental protection.

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03.

Fuel Unloading Area

Located behind the dual-nozzle dispenser, this area is primarily used for unloading fuel from tanker trucks into the station's storage tanks. The compartment houses piping systems, filtration equipment, and pump assemblies, all enclosed within a dust-proof housing.
Independent roll-up door access physically separates the unloading operations from the customer refueling process. Consolidating the fuel hoses and pump assemblies within this compartment facilitates routine maintenance and pipeline organization; it also helps contain any potential drips or spills during unloading, preventing them from reaching external areas and thereby reducing safety risks.

04.

Double-Leaf Container Doors

Utilizes a standard locking mechanism, with reinforced locking bars fitted to the door panels. These doors provide access to the internal compartments of the skid-mounted station, facilitating routine equipment inspections, pipeline maintenance, and the connection of unloading hoses.
Enclosing the internal operational area with lockable doors protects the equipment from dust and rain while preventing unauthorized access, adding an extra layer of safety.

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Product Advantages

 

  • Comprehensive factory-installed safety features: Includes emergency stop, static discharge, interlock control, flame-retardant/breathable design, emergency pressure relief, automatic fire suppression, and double-walled tank leak monitoring-a complete safety package. No need to source and assemble parts yourself; it easily passes safety inspections and offers peace of mind during daily operation.
  • Hassle-free flow meter: Equipped with a high-precision flow meter that requires no calibration for the first 5 million liters. Based on a daily throughput of 5,000 liters, it can operate for nearly three years without adjustment, saving you the trouble and cost of frequent calibration.
  • Practical IoT management: Built-in 4G module automatically uploads data to the cloud. Monitor real-time fuel levels and safety alerts, remotely top up IC cards, and view transaction reports via your smartphone. Manage fuel remotely without needing to visit the site daily to check ledgers.
  • Flexible power supply: Compatible with mains power (AC380V or AC220V) and vehicle batteries (DC12V or DC24V). It can be used at construction sites, in remote areas, or at temporary locations where mains power isn't available.

 

Application Scenarios


This Mobile Refueling Skid is ideal for organizations that manage their own fleets and fuel supplies:

  • Public transport, logistics, and taxi companies: Park at a fixed depot location; drivers can refuel after their shifts without making empty trips to queue at public gas stations.
  • Large enterprises and industrial parks: Refuel internal logistics vehicles, commuter shuttles, forklifts, and loaders on-site; enables internal fuel cost control and eliminates fraudulent reporting.
  • Large construction sites, mines, and ports: Suitable for harsh environments and areas with poor power infrastructure; the unit operates across a wide temperature range and supports both AC and DC power, making it perfect for field operations.
  • Temporary or emergency fuel needs: Ideal for large events at exhibition centers, highway construction zones, or disaster relief sites-simply transport the unit to the location for immediate use and remove it when the job is done.

 

Case Studies

 

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Production

 

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Shipping

 

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FAQ

 

Q: How is the skid transported?

A: It's simple. The skid is designed for easy loading onto a standard trailer or truck bed using its integrated lifting lugs, ready for towing to your site.

Q: Can you customize the skid for different fuels?

A: Absolutely. We can configure the system, including compatible hoses and seals, to handle diesel, gasoline, or other fuels based on your requirement.

Q: Is the pump operation straightforward?

A: Yes. The system is designed for simple operation-typically with an easy on/off switch and a clear meter to track fuel dispensed.

Q: What about maintenance and servicing for mobile refueling skids?

A: Maintenance is minimal. Regularly check and replace the filter element as needed. The pump and other components are chosen for durability and long service life.

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